Serving MIDC zones from Chakan to Ranjangaon. We engineer high-performance ETPs that handle tough COD/BOD loads and ensure 100% MPCB Compliance.
Automotive ETP - 50 KLD
MIDC Chakan, Pune
Industrial effluent varies by the hour. We design systems resilient to Shock Loads, pH Fluctuations, and Toxic Chemicals.
We ensure outlet parameters (COD < 250 mg/l, BOD < 30 mg/l) strictly adhere to MPCB consents. Avoid plant shutdowns and legal hassles.
Chemical dosing can be expensive. We optimize the Physico-Chemical process (Jar Testing) to reduce chemical consumption by up to 30%.
Don't just drain it. Treat effluent to tertiary standards and reuse it for cooling towers, boiler feed, or floor washing to save fresh water costs.
Customized engineering for batch processes and continuous flow industries.
Primary treatment using Flash Mixers and Flocculators. Ideal for removing heavy metals, suspended solids, and adjusting pH.
Secondary treatment to reduce dissolved organic impurities (COD/BOD). We use robust cultures that withstand shock loads.
Advanced tertiary treatment for water recovery. Combination of Ultrafiltration (UF), Reverse Osmosis (RO), and Evaporation.
Unlike sewage, every industrial effluent is unique. That's why we never guess. We test, design, and then build.
From the initial "Jar Test" in our lab to the final commissioning of your filter press, our 8-step process ensures your plant handles the load it was designed for.
We optimize chemical consumption (Alum/Poly/Lime) during design to ensure your daily running cost (OPEX) stays low.
We collect composite samples from your factory outlet. We analyze parameters like pH, COD, BOD, TSS, TDS, and Oil & Grease.
Critical Step: We simulate the treatment in our lab to determine the exact dosage of coagulants and flocculants required.
We calculate retention times for Reaction Tanks, Settlers, and Aeration tanks. We generate engineering drawings for MPCB approval.
Fabrication of MS Epoxy coated tanks, skids, and flocculators. Parallel execution of civil foundations and collection tanks.
Installation of Dosing Pumps, Agitators, Filter Press, Blowers, and interconnection piping (HDPE/MS/UPVC) as per standards.
Integration of pH controllers, Level sensors, and Flow meters. We install a centralized control panel for easy operation.
We start the plant, develop the MLSS (bio-culture) in the aeration tank, and optimize chemical dosing for real-time flow.
Final treated water is tested in NABL accredited labs. Once parameters meet norms, we train your staff and handover.
Comparison of ETP technologies based on industrial needs
| Parameter | Primary (Physico-Chemical) | Secondary (Biological) | Tertiary (Filtration) | ZLD (Zero Liquid Discharge) |
|---|---|---|---|---|
| Target Pollutants | Suspended Solids, pH, Metals | Dissolved Organics (COD/BOD) | Fine Particles, Color, Odor | Dissolved Salts (TDS) |
| Key Equipment | Flash Mixer, Settler, Dosing | Aeration Tank, Diffusers, MBBR | Sand/Carbon Filters, Ultrafiltration | RO Plant, MEE Evaporator |
| COD Reduction | 30% - 40% | 80% - 90% | 95% + | 99% + |
| Capital Cost | Low | Moderate | Moderate | Very High |
| Operational Cost | High (Chemicals) | Low (Power only) | Low | High (Steam/Power) |
Don't panic. Our experts can audit your existing ETP, suggest retrofits, and help you achieve compliance quickly.
Office: 1st Floor, Dass Furniture Mall, Bajarangwadi, Pune Nagar Road, Shikrapur, Pune - 412208